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Clothing, Plastic Derived From Corn Not Science Fiction But Fact (10-12-01)

When most people think of corn, they think of food, livestock feed, a grain harvested by the best farmers in the world (hey, they sign my paycheck), etc. What the majority of people don't think about in relation to corn is clothing...

But that's changing.

Farmers invested grants and checkoff funds from 20 grower states that allowed the National Corn Growers Association (NCGA) to partner with Cargill Dow in researching a corn-derived substance called polylactide or PLA, which can be used for a number of non-traditional uses, such as fibers to make clothing and plastics.

Cargil Dow is currently constructing a plant in Blair NE, scheduled to open later this year, which will produce plastic resin from corn. Corn Growers were involved in many ways in supporting the development of this new product including funding research on various applications for PLA. Cargill Dow recognized NCGA's outstanding industry leadership at the plant's groundbreaking ceremony April 25, 2000.

"PLA is the first of a new kind of corn-based product," said NCGA Customer and Business Development Action Team Vice Chairman and York, Neb., corn grower Boyd Smith. "It is a polymer that can be made into fabric for clothing, carpeting, furniture, plastic films and containers for food and other product packaging.

"When used for clothing," Smith continued, "it has some great characteristics and can be used in athletic gear, among other applications. I think customers will be pleased with the performance of these products and their price."

PLA is made by fermenting the starch in the corn into lactic acid, which can be made into a form of plastic. The plastic will be manufactured in a plant in Blair, Neb., which is scheduled to come online in November and is the first commercial-scale plant in the nation. Approximately 14 million bushels of corn will be utilized annually at the Blair plant. While that's not yet a huge market that will make a dent in the 9.4 billion bushel U.S. crop it is a start.

"This research opens a whole new market for corn and corn growers," Smith said. "We're excited about the possibilities that PLA can bring. This will be the first major commercial product in a whole new renewable products industry.

"Another great thing about this," concluded Smith, "is the how this cycle works. Growers participate in checkoff programs, then those checkoff funds go towards research like PLA and then that research creates new marketing opportunities for the growers."

For more information on research projects such as PLA, visit the NCGA website at http://www.ncga.com/research/main/index.html.


Last reviewed October 12, 2001



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