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From
a tiny Iowa town hails Helen Inman, a farmer and businesswoman,
who looks at corn and sees fine fabrics, fluffier pillows,
bedding and a whole lot more.
From the
farm and seed business she runs with her husband in Bancroft,
Iowa, Helen Inman tells her story. “I grew up on a farm,”
she begins. “I married a farmer. I’ve been farming
my entire life.” Inman and her husband operate a 580-acre
farm with 400 acres of cropland split between corn and soybeans.
From this traditional base, she played a key role in developing
new fabrics from corn that are capturing the attention of
fashion designers and quality retailers worldwide.
As a
former member of the NCGA Research and Business Development
Action Team and current member of the Iowa Corn Promotion
Board, Inman served on a committee that funded early research
on polylactic acid (PLA), a polymer used in the production
of everything from shampoo bottles to carpet tiles. Most commonly
derived from petroleum, PLA can also be produced from cornstarch.
Corn-based PLA has the advantage of being biodegradable and
offers fabric makers a material with more natural characteristics
than petroleum-based products.
“It’s
a nice fabric,” Inman says. “It has a smooth,
satiny feel and appearance when combined with cotton, wool
or silk; plus it washes well.”
Seeing
long-term potential for corn-based PLAs, the NCGA took an
early leadership role. By combining state funds, committing
support staff and coordinating research and promotion efforts,
the NCGA was able to work with Inman and others to help build
an industry that today supplies corn-based PLA to create products
ranging from athletic socks to bedding.
In fact,
corn-based polymers are finding enough practical applications
to drive a Cargill-Dow plant in Blair, Neb., that uses 14
million bushels of corn to produce 140,000 tons of PLA each
year. The plant is supplying 86 different companies including
bedding manufacturers who are utilizing corn-based PLA to
offer their customers fluffier pillows and cozier comforters.
Consumers can sleep better knowing they are buying an environmentally
friendly and renewable product.
When
looking at the total market potential for all uses of corn-based
plastics like PLA including biodegradable packaging, Inman
takes a realistic, but hopeful, view. “The total market
for plastics and polymers would take billions of bushels of
corn to supply,” she says. “It’s not realistic
to think that’s all going to come from corn, but if
we could use 500 million bushels, it would surely bolster
the price of corn.”
Those
are results that most any corn grower would be very happy
with.
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